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Selection table and design data for twisterchain guide troughs

New guide trough system type 02 for twisterchain classic

twisterchain guide troughs

The igus twisterchain product range includes the guide trough, which provides several benefits in use:
  • Guidance of the chain
  • Reduction in wear to the chain
  • Smooth operation
  • Angle of rotation of up to 400°
The modular design of the guide trough makes it possible to connect a large number of e-chains®, circle and bend radii by using the same trough sections. If the e-chain® radius changes, the trough can simply be adapted without purchasing a completely new trough. The production of a completely new trough is not necessary. The table below will assist you in selecting the right guide trough system. The specified part number includes the complete trough system.
twisterchain guide trough Bottom support (in red) is only necessary if the support of the upper run (from 180° angle of rotation) cannot be fastened to the facility
Example for ordering a guide trough

Example for ordering a twisterchain guide trough


 

 
R - Complete bend radius with the corresponding value
Bi - Complete inner width with corresponding value
Outer radius
Trough angle (standard 180°, 135°, 90°, 45°)
Trough version (.5. with and .4. without bottom support)
Series selected (2208, 2808, 3808 or 4008)
Guide trough
Part No.Outer radiusAngle of rotationTrough, completeTrough, completeNumber of
SeriesAR [mm][°]Standardwith bottom supportsupports
 
2208- 30045 - 10092208.4.45.300/Bi.Rnot necessary0
2208- 300>100 - 18092208.4.90.300/Bi.Rnot necessary0
2208- 300>180 - 27092208.4.135.300/Bi.R*92208.5.135.300/Bi.R1
2208- 300> 270 - 36092208.4.180.300/Bi.R**92208.5.180.300/Bi.R2
 
2808/3808/4008- 45045-1009XXXX.4.45.400/Bi.Rnot necessary0
2808/3808/4008- 450> 100 - 1809XXXX.4.90.400/Bi.Rnot necessary0
2808/3808/4008- 450> 180 - 2709XXXX.4.135.400/Bi.R*92208.5.135.400/Bi.R1
2808/3808/4008- 450> 270 - 3609XXXX.4.180.400/Bi.R**92208.5.180.400/Bi.R2
2808/3808/4008> 450 - 55045 - 1009XXXX.4.45.500/Bi.Rnot necessary0
2808/3808/4008> 450 - 550> 100 - 1809XXXX.4.90.500/Bi.Rnot necessary0
2808/3808/4008> 450 - 550> 180 - 2709XXXX.4.135.500/Bi.R*92208.5.135.500/Bi.R1
2808/3808/4008> 450 - 550> 270 - 3609XXXX.4.180.500/Bi.R**92208.5.180.500/Bi.R2
2808/3808/4008> 550 - 65045 - 1009XXXX.4.45.600/Bi.Rnot necessary0
2808/3808/4008> 550 - 650> 100 - 1809XXXX.4.90.600/Bi.Rnot necessary0
2808/3808/4008> 550 - 650> 180 - 2709XXXX.4.135.600/Bi.R*92208.5.135.600/Bi.R1
2808/3808/4008> 550 - 650> 270 - 3609XXXX.4.180.600/Bi.R**92208.5.180.600/Bi.R2
2808/3808/4008> 650> 360Please ask us, we will be glad to assist
twisterchain support

Support of the upper run of the twisterchain (from 180° angle of rotation)

The guide trough must be mounted at the fixed end of the twisterchain using the drilling template shown. The following screw connections are allowed:
  • Through hole: 4 • Ø 6.6 - 7 mm
  • Fastening with screws only: 4 • M6 screws

 
Designations:
A = Lower edge of moving end
B = Lower edge of fixed end
C = Support for upper run
D = Free space required for twisterchain
E = Axis of rotation
F = Fixed end
G = Second support for upper run
H = Free space required for twisterchain
I = First support for upper run
J = Axis of rotation
K = Fixed end
twisterchain drawing Fastening position for a support
twisterchain drawing Fastening position for two supports

Installation height

SeriesRLKHSHtotal[mm] for bend radiusPart No.RST
 [mm][mm]R055R063R075R100R125R150R175R200R250R300R400Trough[mm]
 
2208...300265130195211235285335385-----92208...300145,0
2808...400360146---290340390440490590--92808...400192,5
3808...400460156---300350400-500600--93808...400192,5
2808...500460146---300350400450500600--92808...500292,5
3808...500460156---310360410-510610--93808...500292,5
2808...600560146---305355405455505605--92808...600392,5
3808...600560156---315365415-515615--93808...600392,5
4008...650610176-----432-53263273293294008...650442,5
4008...750710176-----432-53263273293294008...750542,5


The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "igutex", "kineKIT", "manus", "motion plastics", "pikchain", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH